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Commissioning Engineer

Join a Fast-Growing and Stable Engineering Organisation

Location: Initially based in Crick, with extensive travel throughout the UK later on
Contract Type: Permanent
Salary: Up to £66,000 per annum + travel expenses and accommodation

**Please note: No sponsorship visa will be provided by the employer**

Due to continued expansion, we are recruiting 2 Commissioning Engineers to join a highly successful and financially stable engineering organisation operating within the automated warehousing and industrial automation sector. We are looking for ambitious, proactive individuals with a positive attitude who are keen to develop their careers within a supportive and growing business. Comprehensive training and mentoring will be provided, particularly for candidates who demonstrate the right attitude and transferable skills.

This role offers excellent long-term career prospects and would suit experienced Commissioning Engineers, Field Service Engineers, Maintenance Engineers, Automation Engineers, and motivated Graduate Engineers looking to build a career in industrial automation and intralogistics, with previous experience in PLC troubleshooting.

About the Role

As a Commissioning Engineer, you will be responsible for preparing, testing, commissioning, and validating automated warehouse and material handling systems at customer sites before final handover. You will play a key role in ensuring systems operate safely, efficiently, and in accordance with customer expectations and project specifications.

The position involves approximately 90% travel, with assignments typically lasting between 2 and 4 weeks on customer sites, followed by periods of remote working or time away from site. Candidates should be comfortable spending periods away from home. All business travel, accommodation, and associated expenses are fully covered by the company.

You will work closely with customers, project teams, and system integrators, requiring strong communication skills and the maturity to represent the business professionally on-site.

Key Responsibilities

Commission and start up automated warehousing and material handling systems, including conveyors, shuttles, lifts, robotic equipment, and associated automation systems.Configure, test, validate, and troubleshoot PLC software and control systems during commissioning activities.Monitor and optimise system performance throughout testing and start-up phases.Diagnose, investigate, and resolve technical issues encountered on customer sites.Provide first-line and second-line technical support to customers and integration partners, both remotely and on-site.Support customer training and assist end users with system operation where required.Produce accurate commissioning reports, technical documentation, and issue logs.Collaborate closely with internal engineering teams and external stakeholders to ensure successful project delivery.Ensure all activities are completed in accordance with safety regulations, quality standards, and company procedures.Promote continuous improvement, lean working practices, and a strong safety culture.Provide technical feedback to engineering and project teams to support ongoing product and process improvements.

Skills and Experience

A qualification in Engineering, Automation, Mechatronics, Electrical Engineering, or a related discipline, or equivalent practical experience.Experience working within industrial automation, intralogistics, manufacturing, material handling, or similar technical environments.Strong fault-finding, troubleshooting, and problem-solving abilities.A hands-on approach with the ability to perform on-site technical adjustments and minor repairs on Siemens or Allen Bradley control platformsExcellent communication and customer-facing skills, with the maturity and confidence to liaise professionally with customers on-site.A proactive attitude, willingness to learn, and the ability to work effectively within international project teams.Flexibility to travel extensively across the UK and work varied site schedules.The ability to work safely in industrial environments, including occasional work at height or in temperature-controlled areas.

Interested in applying for the role or know someone suitable? Send the CV to Luana Ferreira at [email protected] or call her on 07918726944.

Proactive Global is committed to equality in the workplace and is an equal opportunity employer.
Proactive Global is acting as an Employment Business in relation to this vacancy.

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The employer specialises in industrial automation and advanced manufacturing systems integration, with a strong focus on virtual commissioning and digital engineering to improve efficiency and reduce commissioning risk. They have an exciting opportunity for a Senior Controls Engineer - Emulation & Virtual Commissioning to join their team. This role suits a technically strong, detail-oriented engineer looking to lead simulation-driven development while still supporting hands-on controls delivery.

This position sits within the Controls Engineering and Digital Engineering department and reports to the Engineering Manager / Head of Controls Engineering. You will own the emulation platform, develop reusable simulation components, define PLC-emulation I/O standards, and drive virtual commissioning across FAT, QA, training, and validation. You will also collaborate with Mechanical and Electrical teams to reduce on-site commissioning effort and provide PLC/HMI support (Rockwell, Beckhoff, Ignition) when required.

Responsibilities:
This list of duties and responsibilities is not all inclusive and may be expanded to include other duties and responsibilities as management may deem necessary from time to time.

Emulation Platform Ownership

* Define and maintain the I/O contract between PLC libraries (UDTs/AOIs/DUTs) and emulation objects, including "virtual mode" hooks and diagnostic UDTs.
* Build and curate a reusable emulation component catalog (transport conveyor, merges, gapping, scanners, divert/confirm, recirculation roadmap to shoe/cross-belt sorter behaviours).
* Establish fidelity guidelines-model what impacts decisions (timing, throughput, divert accuracy), simplify the rest document assumptions and limits.
* Stand up an automated FAT harness (scripted test decks, pass/fail gates, reports) tied to DOO/FDS and project KPIs.
* Create layout assembly tools and workflows so engineers can rapidly reconfigure models from ECAD/CAD.

Controls Engineering Support (as bandwidth allows)

* Contribute targeted PLC/HMI work: encoder/position tracking, device AOIs, diagnostic structures, Ignition Perspective widgets, gateway scripts (retry/backoff/audit).
* Support bench testing, I/O checkout, and selected FAT/SAT activities ensure parity between emulation and live systems.

Standards, Architecture & Tooling

* Partner with controls leadership to evolve standard PLC/HMI libraries and ensure the emulation catalog stays in lock-step (versioning, migration notes).
* Contribute to Git/GitHub workflows (branching, PR templates, release notes) and CI checks (linting, schema validation).
* Define the CAD "markup" standard (mass, friction, materials, sensor faces, elevations) needed from Mechanical to improve model fidelity and reduce rework.

Cross-Functional & Customer Collaboration

* Coordinate technical integration across Mechanical, Electrical, and Software align emulation with ECAD deliverables and device selections.
* Assist Sales/PM in scoping pilots (deliverables, acceptance criteria, ROI targets) and present emulation results to internal and external stakeholders.

Team Enablement & Mentorship

* Deliver training, "golden example" projects, docs/playbooks coach Controls Engineers to build/extend models without creating a single-person bottleneck.
* Promote a simulation-first, standards-first culture focused on measurable outcomes (hours saved, defects prevented, accuracy vs. site).

Requirements:
* Bachelor's in Electrical/Controls/Mechatronics/CS or related field (Master's a plus).
* 7+ years in industrial controls or virtual commissioning, including hands-on PLC/HMI work and model-based testing.
* Demonstrated experience leading emulation/virtual commissioning efforts tied to real PLC code (not visualization only).
* Emulation: Strong with Emulate3D / Controls-grade digital twins custom catalogs and scripted test decks.
* PLC: Rockwell Studio 5000 (AOIs/UDTs/ST) required Beckhoff TwinCAT (ST/POUs/DUTs) a plus device-level diagnostics and safe states.
* HMI/SCADA: Ignition (Perspective/Vision), alarm classes, historian basics, role/IdP security.
* Interfaces/Networks: OPC UA, Ethernet/IP (preferred), Profinet scanners, drives/VFDs, motion/servos safety fundamentals.
* Tooling: Git/GitHub, semantic versioning, release notes ability to script/automate (C#/Python) for test harnesses and data prep.
* Data: Comfort with KPIs (rate, gap distribution, divert accuracy, jam MTBF) and basic SQL/time-series queries.

Reasons why you should apply:

401(k) retirement savings plan to support your long-term financial securityComprehensive health insurance coverageDental insurance for complete oral healthcare supportVision insurance to ensure eye care and visual health needs are coveredPaid time off to promote a healthy work-life balance and personal wellbeing

How to Apply:

For more information on the role, or an informal discussion regarding opportunities we have available, please contact Jaimie Brackett on [email protected]

Why work with Proactive?

Proactive Global is an industry leading, specialist engineering recruitment agency focused on the automation, manufacturing and advanced technology sectors. We offer specialist recruitment services to a niche customer base, vetting that our clients offer the best opportunities for your career. Proactive encourages and promotes equality and diversity within the workforce. We act with honesty, integrity and impartiality, ensuring your application is considered on its own merits and without bias.

When registering with Proactive you will have the opportunity to apply for some of the most interesting, specialist, opportunities in the marketplace, with the biggest companies in the sector. Follow us on Linkedin and Facebook for industry news and download our app for live notifications about newly listed vacancies. We look forward to helping you find your next role!

Proactive Global is committed to equality in the workplace and is an equal opportunity employer.
Proactive Global is acting as an Employment Business in relation to this vacancy.

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Software Commissioning Engineer - offering international travel, professional development, and cutting‑edge automation projectsSalary: approx. €40,000 gross per yearLocation: Graz, Austria + regular travel across the EU

The employer specialises in the automated warehouse and logistics automation industry, and is known for its innovative, high‑tech solutions and strong global engineering teams. They have an exciting opportunity for a Software Commissioning Engineer to join their organisation. This position is well‑suited to a hands‑on, analytical, and customer‑focused person who is looking to grow their technical expertise while working on international automation projects.

Responsibilities:Model, parameterise, and configure automation software to meet customer requirements.Test software using simulation tools and perform on‑site integration testing.Support customers during functional tests, training, and start‑up phases.Implement software adaptations and prepare project documentation for handover.Requirements:Completed apprenticeship or qualification in IT or software‑related field.Basic knowledge of object‑oriented programming (C++, C#, or Java).Basic understanding of relational databases (SQL/Oracle) and Linux.Willingness to travel internationally (approx. 50% per year).Good English skills - customer‑oriented, open‑minded, and resilient.Reasons why you should apply:Opportunity to work with cutting‑edge automation technologies in a global environment.Strong professional and personal development programmes.A motivated, supportive team that values responsibility and innovation.Exposure to international projects and advanced warehouse automation systems.How to Apply:

For more information on the role, or an informal discussion regarding opportunities we have available, please contact Joanna Leoniuk on [email protected] or +44 20 3148 3727.

Why work with Proactive Global?

Proactive Global is an industry‑leading, specialist engineering recruitment agency focused on the automation, manufacturing and robotics sectors. We offer specialist recruitment services to a niche customer base, vetting that our clients offer the best opportunities for your career. Proactive encourages and promotes equality and diversity within the workforce. We act with honesty, integrity and impartiality, ensuring your application is considered on its own merits and without bias.

When registering with Proactive you will have the opportunity to apply for some of the most interesting, specialist opportunities in the marketplace, with the biggest companies in the sector. Follow us on LinkedIn and Facebook for industry news and download our app for live notifications about newly listed vacancies. We look forward to helping you find your next role.

Proactive Global is committed to equality in the workplace and is an equal opportunity employer.
Proactive Global is acting as an Employment Business in relation to this vacancy.

Read less

Summary
Under minimal supervision, the Senior Controls Engineer - Emulation & Virtual Commissioning is the technical owner for emulation platform and practices. This role builds and maintains reusable Emulate3D (or equivalent) component catalogs, defines the PLC ? emulation I/O contract, and makes virtual commissioning the default path for FAT, code QA, training, and design validation. The role also contributes hands-on to PLC/HMI delivery (Rockwell/Beckhoff + Ignition) when needed, mentors engineers on model-driven testing, and partners cross-functionally with Mechanical and Electrical to reduce on-site time, risk, and cost.

Essential Duties and Responsibilities
This list of duties and responsibilities is not all inclusive and may be expanded to include other duties and responsibilities as management may deem necessary from time to time.

Emulation Platform Ownership

* Define and maintain the I/O contract between PLC libraries (UDTs/AOIs/DUTs) and emulation objects, including "virtual mode" hooks and diagnostic UDTs.
* Build and curate a reusable emulation component catalog (transport conveyor, merges, gapping, scanners, divert/confirm, recirculation roadmap to shoe/cross-belt sorter behaviors).
* Establish fidelity guidelines-model what impacts decisions (timing, throughput, divert accuracy), simplify the rest document assumptions and limits.
* Stand up an automated FAT harness (scripted test decks, pass/fail gates, reports) tied to DOO/FDS and project KPIs.
* Create layout assembly tools and workflows so engineers can rapidly reconfigure models from ECAD/CAD.

Controls Engineering Support (as bandwidth allows)

* Contribute targeted PLC/HMI work: encoder/position tracking, device AOIs, diagnostic structures, Ignition Perspective widgets, gateway scripts (retry/backoff/audit).
* Support bench testing, I/O checkout, and selected FAT/SAT activities ensure parity between emulation and live systems.

Standards, Architecture & Tooling

* Partner with controls leadership to evolve standard PLC/HMI libraries and ensure the emulation catalog stays in lock-step (versioning, migration notes).
* Contribute to Git/GitHub workflows (branching, PR templates, release notes) and CI checks (linting, schema validation).
* Define the CAD "markup" standard (mass, friction, materials, sensor faces, elevations) needed from Mechanical to improve model fidelity and reduce rework.

Cross-Functional & Customer Collaboration

* Coordinate technical integration across Mechanical, Electrical, and Software align emulation with ECAD deliverables and device selections.
* Assist Sales/PM in scoping pilots (deliverables, acceptance criteria, ROI targets) and present emulation results to internal and external stakeholders.

Team Enablement & Mentorship

* Deliver training, "golden example" projects, docs/playbooks coach Controls Engineers to build/extend models without creating a single-person bottleneck.
* Promote a simulation-first, standards-first culture focused on measurable outcomes (hours saved, defects prevented, accuracy vs. site).

Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education and/or Experience
* Bachelor's in Electrical/Controls/Mechatronics/CS or related field (Master's a plus).
* 7+ years in industrial controls or virtual commissioning, including hands-on PLC/HMI work and model-based testing.
* Demonstrated experience leading emulation/virtual commissioning efforts tied to real PLC code (not visualization only).

Technical Skills
* Emulation: Strong with Emulate3D / Controls-grade digital twins custom catalogs and scripted test decks.
* PLC: Rockwell Studio 5000 (AOIs/UDTs/ST) required Beckhoff TwinCAT (ST/POUs/DUTs) a plus device-level diagnostics and safe states.
* HMI/SCADA: Ignition (Perspective/Vision), alarm classes, historian basics, role/IdP security.
* Interfaces/Networks: OPC UA, Ethernet/IP (preferred), Profinet scanners, drives/VFDs, motion/servos safety fundamentals.
* Tooling: Git/GitHub, semantic versioning, release notes ability to script/automate (C#/Python) for test harnesses and data prep.
* Data: Comfort with KPIs (rate, gap distribution, divert accuracy, jam MTBF) and basic SQL/time-series queries.

Proactive Global is committed to equality in the workplace and is an equal opportunity employer.
Proactive Global is acting as an Employment Business in relation to this vacancy.

Read less