Controls Software Engineer
* Salary: $100,000 - $130,000
* Location: Ohio
The employer operates within the industrial automation, intralogistics and material handling industry, providing advanced automation solutions and supporting complex warehouse and distribution operations. They offer an exciting opportunity for a Senior Controls Software Engineer to join their team and play a key role in maintaining, optimising and improving automated systems within a high-volume distribution environment.
This position is well-suited to a technically strong, proactive and solutions-driven individual who enjoys troubleshooting complex automation challenges and is looking to take ownership of controls systems, improve operational performance and contribute to exciting automation projects.
Responsibilities:
* Modify, maintain and optimise PLC and HMI applications to support facility operations and improve system performance.
* Troubleshoot, repair and upgrade installed automation and material handling systems in collaboration with the Sys Ops team.
* Provide technical support for complex controls issues, root-cause analysis, fault recovery and downtime reduction.
* Maintain and troubleshoot PLC/PC controllers, industrial networks, motor control systems, servo drives, variable frequency drives and electrical distribution systems.
* Provide after-hours controls support to ensure system availability and operational continuity.
* Analyse automation performance, including PLC execution, fault trends, equipment availability, network health and material flow.
* Identify and implement improvements to system reliability, throughput and maintainability.
* Support controls upgrades, lifecycle replacements and capital projects, including testing, commissioning and startup activities.
* Coordinate with OEMs, vendors and internal stakeholders on technical requirements and system improvements.
* Communicate technical issues, corrective actions and improvement recommendations to site management and operational leadership.
Requirements:
* Minimum 3+ years experience in industrial automation, controls engineering or material handling systems.
* Strong electrical and electromechanical troubleshooting skills.
* Expert-level troubleshooting and modification experience with Siemens PLC platforms.
* Ability to read, understand, troubleshoot and modify PLC programs using multiple programming languages, including Ladder Logic, Function Block and Statement List.
* Experience supporting Siemens-based material handling and warehouse automation systems.
* Experience with AC variable frequency drives (VFDs), low-voltage control systems and programming VFDs from scratch.
* Strong understanding of industrial networks, including AS-i and Profibus.
* Experience with warehouse distribution and material handling equipment, such as pallet and tote conveyors, storage and retrieval machines, and monorail systems.
* Ability to work independently, manage multiple priorities and perform effectively in a fast-paced distribution environment.
* A proactive, self-motivated and customer-focused approach with strong communication and problem-solving skills.
Reasons why you should apply:
* Technical ownership: Take on a key controls engineering role supporting complex, large-scale automation systems.
* Advanced technology exposure: Work with Siemens PLC platforms, industrial networks, drives and sophisticated material handling equipment.
* Continuous improvement: Have a direct impact on system reliability, operational efficiency, throughput and downtime reduction.
* Project involvement: Get involved in automation upgrades, lifecycle replacements, capital projects and commissioning activities.
* Variety and challenge: Enjoy a hands-on position combining technical troubleshooting, engineering improvements and project support.
* Career development: Further develop your expertise within a specialist industrial automation and warehouse distribution environment.
How to Apply:
For more information on the role, or an informal discussion regarding opportunities we have available, please contact Tara - [email protected]
Why work with Proactive?
Proactive Global is an industry-leading, specialist engineering recruitment agency focused on the automation, manufacturing and advanced technology sectors. We offer specialist recruitment services to a niche customer base, vetting that our clients offer the best opportunities for your career.
Proactive encourages and promotes equality and diversity within the workforce. We act with honesty, integrity and impartiality, ensuring your application is considered on its own merits and without bias.
When registering with Proactive, you will have the opportunity to apply for some of the most interesting and specialist opportunities in the marketplace, with the biggest companies in the sector.
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We look forward to helping you find your next role!
Proactive Global is committed to equality in the workplace and is an equal opportunity employer.
Proactive Global is acting as an Employment Business in relation to this vacancy.
Controls Software Engineer
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